Archive for the ‘Compass Newsletter’ Category

Refined Initiatives Stimulate Safety Rate Reduction

Friday, April 5th, 2019

To be successful in the construction industry is no different than being successful in any feat, it requires consistency. Success demands day in and day out preparation, proper tools and effective training, equipment, and conditions. When it comes to safety, this recipe for success is the same.

From our company leaders to our field leaders and all of our employees in between, we believe the key to being safe is being proactive and consistently engaging our people with safety in everything we do. At Egan Company, safety is everyone’s job. It’s everyone’s job to make sure our safety policies and procedures are being consistently executed. It’s everyone’s job to help us achieve our goal of ZERO injuries and to come home to our family and friends at the end of the work day.

Through much hard work and a refined focus, Egan achieved its Total Recordable Incident Rate goal of < 2.0 for 2018. Our incident rate for the year was 1.87 (down from 2.42 in 2017) which is substantially below the average rate for specialty trade contractors in Minnesota (4.70). This was accomplished with over 1.8 million hours worked.

“Moving the safety needle in 2018 was a great achievement for us as a company,” said Reid Romer, Egan Company Safety Director. “Our safety incident rate is a direct reflection of the time and energy we’ve invested collectively to minimize risk and protect our people. This progress comes from specific safety initiatives we committed to improving over the past few years and we are now seeing rewarding results.”

An example of one of the changes made in 2017 was within the new employee on-boarding process. This process was specifically addressed after recognizing a pattern that new employees were consistently getting injured within their first six months on the job. Egan acknowledged this, invested in changing it, and elevated it on its priority list. As a result, new employee injuries have significantly decreased.

Though we are proud of this progress in 2018, Egan has no plans of slowing down its drive to be the best-in-class when it comes to safety. Utilizing employee and peer group feedback and experiences from last year, the bar is set even higher for 2019.

“Our goal is to continue to engage with our employees and do everything we can to keep this injury reduction track trending in 2019,” said Romer. “We’ll continue to fill the information and training pipelines, as well as remain diligent with planning in both the pre-mobilization and throughout our jobs. This, along with a team approach, will continue to give us an opportunity to lead the way for safety on our projects this year and in the future.”

Highly Specialized Project Completed in Crunch Time

Friday, September 14th, 2018

High-rise buildings are the distinguishing trademark of cities around the world. And, being the 16th largest metropolitan area in the country, Minneapolis and St. Paul are no different.

As a specialty contractor, Egan has played a role in helping to build, remodel, and maintain many of these high-rise buildings that help shape the Twin Cities’ skyline. While these projects have included scopes of all sizes, this past spring brought forth a very unique high-rise venture.

Egan’s team was utilized for a highly-specialized project in downtown St. Paul, Minn. The scope included the replacement of four massive cooling towers located on the rooftop of Galtier Tower – a staggering 31 stories from the ground.

Galtier Tower is one of two high-rise towers that make up the city block called Cray Plaza. The plaza also includes two other commercial buildings. Together, the block boasts hundreds of apartments and luxury condominiums, a small preparatory school, YMCA facility, and an assortment of other retail space – all of which fully rely on these cooling towers to air condition their buildings.

Overall, the project would require the tallest crane in Minnesota, in-house design and prefabrication, and even more pre-planning and coordination to complete the job within the compressed schedule.

Navigating a Tight Schedule

The project was officially awarded to Egan by Bigos Management in late March. From the start, Egan’s team knew the new cooling towers would need to be “flown” up to the top of the building. To do the “flying”, Egan began coordinating and pre-planning with a local crane company, Vic’s Crane and Heavy Haul.

An in-depth, engineered lift (or often called “pick”) plan was created while Egan’s team began designing the piping and support systems for the towers. A structural engineer was also hired to design the steel platforms for beneath each cooling tower based on the drawings provided by Egan.

Vic’s crane, standing at 410 feet tall, was tasked to hoist these four new cooling towers onto Galtier. However, driving a monster crane into a heavily populated urban city isn’t the most practical of tasks.

In the weeks prior to setting up the crane downtown, the city of St. Paul removed a light pole, cut down a tree, and approved and coordinated road closures. Vic’s also obtained multiple permits, clearances, and police support. Once complete, the crane took 12 hours to set-up on the street.

Another unique aspect of this project was that the new piping system for the cooling towers utilized Aquatherm – a fairly new type of system that is an environmentally friendly alternative to metal. Though extremely lightweight (and vibrantly colored!), Aquatherm pipe is one of the longest-lasting and most chemically inert piping material available.

Egan’s fabrication shop prefabricated all of the Aquatherm piping system for this job. It was also specifically designed so it could fit into the 7’7” elevator and transported to the rooftop of Galtier.

The Race to the Top

Although there was two feet of snow on the ground when the project started, Minnesota’s infamously, unpredictable spring weather found itself over 85 degrees just a few weeks later. With the previous cooling towers entirely off the building, the countdown was on to get the first new cooling tower operational in order to start cooling all of the buildings within the city block.

At the top of Galtier, Egan’s team worked with a subcontractor to set up an extensive amount of scaffolding so the team of pipefitters, electricians, and controls electricians could safely access the work. All of the prefabricated Aquatherm and structural steel platforms were also set before the crane could “fly” the cooling towers to the roof.

The first weekend of May, less than six weeks after being awarded the project, Egan’s team, alongside Vic’s, successfully lifted and installed all four cooling towers onto Galtier. The compressed schedule… accomplished.

Egan installed a majority of the piping after the cooling towers were set and officially completed the project in July.

Core Project Team: Bigos Management, Vic’s Crane and Heavy Haul

Services Provided: Cooling towers replacement, pipe fabrication, pipefitting, electrical controls, electrical installation

Work at U.S. Bank Stadium Leads to a Trip-of-a-Lifetime

Friday, September 7th, 2018

A dream came true for a football fan last April when Jason Lindula, Egan Company Safety Coordinator, was gifted a trip-of-a-lifetime.

Last spring, while renewing his tickets for this upcoming season, Lindula had the chance to enter a members-only drawing to win the ultimate 2018 NFL Draft experience. Not thinking twice about it, he opted in.

A few weeks later, he received a phone call he’d never forget – he had won!

The prize included an all-expenses-paid, five-day trip to Dallas, Texas to view the draft from VIP seating. And, even better, announce the Vikings late-round pick, Devante Downs, on national television.

Lindula joined the Egan team three years ago as Egan’s lead safety professional at U.S. Bank Stadium – home of the Minnesota Vikings. A long-time fan of the game, Lindula was inspired to become a season ticket holder after the time he spent at the stadium throughout the construction process.

 

Lindula particularly enjoyed connecting with fellow football fans from across the country and the opportunity to meet NFL Commissioner, Roger Goodell, and other NFL legends. The experience was truly unforgettable.

For photos and more information on Jason’s trip visit this link: bit.ly/NFLDraftArticle

Evolving With Clean Energy

Wednesday, August 22nd, 2018

SOLAR BOOM

The explosion of the solar industry started after the 2013 Energy Omnibus Bill which mandated large utilities in the state to produce 1.5% of their electricity from solar power by 2020 and allowed for community solar array gardens. This bill also gave consumers an option to utilize solar farms for a portion of their electricity, so the reliance and demand for more solar panel installation and ground-mounted solar arrays skyrocketed.

Egan, having previous experience with the installation of solar panels on high-rise buildings, shopping centers, medical facilities, and business park campuses, recognized the opportunity and utilized our electrical expertise in a way we had never before – installing ground-mounted systems in fields, valleys, and swamps around Minnesota.

“We received a call to complete a 9 Megawatts (MW) solar panel farm in eight weeks, and we knew it was our chance to show what we can do and do it well,” said Carrie Thompson, Egan Company Project Manager.

A CLOSER LOOK AT AN EGAN SOLAR SITE

Egan’s solar site projects vary in size, location, time of year, and type of solar panels – fixed-tilt or tracking. “Tracking” solar panels track the sun’s progress across the sky throughout the day, whereas the fixed-tilt solar panels stay in place. Last summer, 150 Egan electricians were on the 65-acre St. Joseph Solar Farm project to install 28,188 fixed-tilt solar panels.

This was a tight-deadline project, and Egan performed better than we thought possible. We had a contractual obligation to complete the community solar project in 40 days and Egan stepped up to complete the project on time. – Jamie Borell, IPS Solar Chief Operating Officer

 

The St. Joseph Solar Site produces 9 MW of electricity that Xcel Energy distributes to local subscribers of its solar garden program, all of which happen to be local school districts.
Egan had the role of lead contractor on this project and utilized both high-voltage and low-voltage electricians for all aspects of the process. Materials were prefabricated in our shop that provided safe working conditions and a faster schedule.

The 196 inverters were pre-mounted on a strut assembly (or racking system) and underground conduit stub-ups were prefabricated before going on site in St. Joseph.

ENSURING SAFETY ON EVERY JOBSITE

Egan technicians continue to install solar panels year-round, and have installed ground mounts in all weather conditions. The safety of our employees remains our number one priority throughout every project, and Egan has taken measures to provide extra in the less than ideal circumstances — from providing hand warmers and cold-weather approved boots to sunscreen and rain suits.

The installation process also has certain risk factors – the solar panels are actively producing electricity as soon as they’re exposed to the sun, and a solar array farm is erected with multiple moving parts.

“Over the last two years, we’ve completed a large number of solar panel projects in all weather conditions on all types of terrain,” said Thompson. “We’re excited to continue to partner with our customers on these renewable energy projects.

Hiring Heroes

Thursday, August 16th, 2018

For many active duty military members, transitioning out of the service can be daunting. Finding housing, employment, and acclimating back into the routine of daily life is a huge hurdle to overcome. And, although disciplined and highly-trained, many military members still struggle with unemployment.

To help ease this process and address the growing shortage for skilled construction workers, the United Association Veterans in Piping (VIP) Program was created. This 18-week program prepares active-duty military members to leave the service with sought after skills that can lead to lifelong careers in the increasingly high-demand pipe trades.

Specifically, the nationally recognized program trains and transforms heroes into Union Plumbers, Pipefitters, Welders, and Service Technicians.

Ricky Martagon, Egan Company Pipefitter Apprentice, first heard about VIP at an exit seminar he attended was transitioning out of the United States Marine Corps.

Martagon served in the Marines for four years prior to joining Egan and obtained the rank of E5 Sergeant, as well as Shop Chief for his platoon. Though an admirable rank, he’s the first to admit he continually reminds himself his previous title now holds no “authority” on the construction site.

“At times, it is a little confusing for me, but a lot of the habits from the military are still very transferable to my new career,” Martagon said. “I still would do them every day with or without rank.”

Nonetheless, the shift from protecting the country to helping build it has been a natural fit for Martagon and 1,000+ other veterans that have gone through the VIP program since 2008.

“My experience [with VIP] couldn’t have been any better. The people were great, and the instructors were even better,” said Martagon, “By the time we finished the program, we were all good friends. I strongly encourage more service men and women to look into the course.”

Martagon has been with Egan since early this year and is one of two VIP pipefitters currently with the company.

To Drive or to be Driven?

Thursday, August 2nd, 2018

Whether we’re ready or not, autonomous vehicles are becoming less like fictional stories and more versed into our reality. Although Minnesota doesn’t currently have driverless vehicles on its roadways, MnDOT is actively working on a pilot project to prepare for this future mode of transportation when it arrives.

Earlier this year, Roger Walz, Egan Company Technology Systems Manager, was invited to participate in this pilot project. As the current President of Intelligent Transportation Systems (ITS) of Minnesota, Walz was among 11 other people invited to take the driverless vehicle for a ride.

This particular driverless shuttle was fully electric, held up to 12 passengers (six seated and six standing), had no steering wheel, and operated based on pre-mapped lidar and GPS guided routes. Pedal to the metal it could drive at 25mph and was fully equipped with sensors to stop when a person or object was in front of it – which was demonstrated to the group.

The goal for the group was to simply experience the vehicle, provide feedback, and ask questions. This particular phase of the pilot project was to test and monitor the technology during the cold, wintry conditions of Minnesota.

“Before MnDOT can bring autonomous technology to the Twin Cities, many things would need to change,” said Walz. “And, the biggest changes would be within our roadway infrastructure.” 

Adopting driverless technology implies that the current technology within our roadway infrastructure would need to be compatible to move these vehicles. Everything from roadway lighting, traffic signals, fiber optic signage, loop detectors, parking ramps, and so much more would need to function with this technology.

“The hope is that Egan’s role could include an opportunity to furnish and install this electrical- and technology-based infrastructure,” said Walz. “As a company, we’ve always demonstrated an innovative, proactive attitude to embrace new technology and adapt with our marketplace.”

Nonetheless, it’s exciting to think about and consider where this technology will literally take us in the future. The possibilities are boundless. But, in the meantime, our regular vehicles will still be needed to get us from point A to point B.

Thinking Outside of the Trimble Box

Monday, May 7th, 2018

The Trimble Robotic Total Station is a no stranger to the world of construction. Used mostly at Egan for large, new construction projects, the “Trimble” plays an essential part of laying out electrical and mechanical systems.

Its state-of-the-art design was built to verify even the smallest details between the shop and field prior to construction on jobsites. This makes it an ideal tool to accurately lay out underground utility systems, between floor structures, and other flat-plane surfaces.

Though the Trimble has many uses, it had never been used for the glass and glazing industry until Egan Company took on its biggest curtainwall project to date: U.S. Bank Stadium.

“Given the massive size and architectural shape of the stadium, we knew we’d have to get creative,” said Dan Ford, Egan Company Field Services Manager. “However, the task to efficiently and precisely install glass to this 30-story structure was a challenge we excitedly took on.”

This project sparked a unique, innovative Trimble process allowing Egan to accurately lay out anchors directly to a vertical steel surface (different than Trimble’s intended use) and solve two big installation components: risk of human error and efficiency.

In a traditional layout of curtainwall, there are multiple passes that happen before anchors are welded to the steel structure and the glass inserted. A pass includes many provisional tasks that progress toward a more permanent step within a phase of construction; many “passes” are within a phase.

The multiple passes for a curtainwall project include:

  • measuring and marking reference points by hand
  • verifying those references
  • tact welding temporary anchor points onto the building

With Egan’s Trimble process, many of those passes are removed. A digital layout and survey of the curtainwall happen concurrently allowing anchors to be permanently welded in one pass. Therefore, saving an incredible amount of time and labor. The process also allows the team to identify structural flaws early, which allows time for correction prior to installing glass.

Successfully applying this process at U.S. Bank Stadium has led to similar work on other professional sports infrastructures. NBA franchise, the Milwaukee Bucks, will call a new, beautiful arena home beginning this summer. The aesthetically appealing arena is being constructed by M.A. Mortenson who has tasked Egan and its Trimble expertise for the arena’s complex glass and glazing scope.

“Egan’s innovative thinking and usage of Trimble is a perfect example of the versatility of technology,” said Aric Stott, Product Manager at Trimble. “As a result, they’ve run multiple glass/glazing projects with intricate architectural scopes very smoothly — and we [Trimble] have been able to implement several feature enhancements to our product that have helped us stay ahead of the curve.”

 

Faster Production For Specialty Beverages

Tuesday, May 1st, 2018

Since 1874, Cold Spring Brewing Company has been producing and bottling beer and craft brews for the Midwest. Most recently, this nearly 150-year-old brewery has expanded its product production to include bottling tea, soda, energy drinks, and more – quickly becoming the number one specialty beverage producer in the U.S.

To keep up with the demand for specialty beverages, Cold Spring Brewing started a two phase project to expand storage capacity and increase production with the installation of a fourth production line dedicated solely to specialty beverages.

“Egan’s electrical team has partnered with Cold Spring Brewing in a maintenance capacity for many years,” said Randy Kalthoff, Egan Company Project Manager. “And we were excited to take on this new project – especially since many of us on the team are from the Cold Spring community.”

The first phase of the new storage and production line was completed last November and included a new 211,000 square foot warehouse to store the bottled production before distribution. Egan’s team completed the LED lighting installation and worked with Kinghorn Construction for both phases of construction.

“This job has had its challenges that were immediately taken care of by Egan,” said John Kinghorn, Kinghorn Construction Project Manager. “As soon as we got Egan the right information and instructions, they’ve been able to handle any situation.”

Connecting the shipping and receiving building with the newly completed warehouse, the 30,800 square foot production area has one new production line and the ability to fit an additional production line for future expansion. Scheduled to be completed this summer, the production line has the capacity to bottle 1,600 16oz. cans and 2,000 12oz. cans every minute and produce a completed pallet of specialty beverages every 50 seconds.

Egan was tasked with ensuring all of the production line systems were properly wired and integrated so the equipment can communicate and run efficiently. Egan’s process and controls team specializes in the wiring and integration of elaborate network systems and production lines, and is adept at taking multiple pieces of equipment without a design or blueprint for connection and wiring them to the speed and efficiency needs of the customer.

The new, fully automated production line process wired by Egan takes empty cans from the pallet, high heat water rinses the can to kill any bacteria, fills the can with the specialty beverage, seals the cap on the cans, final high heat water rinses to kill any additional bacteria, and boxes and palletizes for distribution.

“We’ve had a great partnership with Egan over the years,” said Andy Paavola, Cold Spring Brewing Maintenance Manager. “That has definitely helped this project go really well – and, it’s been great working with Randy [Kalthoff] and his team again.”

Core Project Team: Kinghorn Construction Company, Cold Spring Brewing Company, HTG Architects

Service Provided: exterior and interior LED lighting, 3000 amp electrical service, lighting control and distribution system, mechanical equipment wiring, general purpose power wiring, audiovisual conduit system

(Pictured above L to R: Egan Electricians Dan Weber, Kristopher Durand, Dennis Belanger, and Derrick Frank)

A Fifty Year Partnership

Monday, February 5th, 2018

What started as a simple electrical upgrade by Egan Company in the early 1970s, has formed into a 50-year partnership with Westminster Presbyterian Church in Downtown Minneapolis. Over the last two decades, Westminster has completed four major projects with Egan that has transformed the building into a more modern-looking church while maintaining its historical culture.

Egan’s partnership with Westminster was formed through Industrial Electric Company, a company Egan acquired in 2011.

“We’ve had great partnerships with Westminster throughout all of its big projects,” said Gary Setala, Egan Company Account Executive. “They know how we work, they know we’ll get the job done, and they know we care – no matter what the project is.”

“Our most recent project, the Open Doors Open Futures project, was one of my favorites,” said Setala. “We were involved in the upgrading of electrical fixtures, an extensive exterior lighting addition, and the Grand Staircase light fixture…a beautiful, 55 foot chandelier with glass hand-blown in New York and assembled in Paris.”

As with previous projects at Westminster, the completion date was December 22 – just in time for Christmas services.

“The project schedule was very tight,” said John Kolb, Egan Company Field Leader. “As well as extremely fast-paced, but Westminster is always wonderful to work with. The projects are unique and unlike other projects we typically work on.”

The Christmas service attendees had the opportunity to view the completed Open Doors Open Futures project that includes new gardens and green spaces, improved underground parking and entries, and a new wing and plaza that opens up to Marquette and Nicollet Avenues.

“It has been a wonderful experience working with Egan Company throughout this project. The attitude is always positive, and we’re looking forward to continuing a long relationship.”

– Dennis Alfton, Westminster Presbyterian Church Director of Operations

Core Project Team: M.A. Mortenson Construction, Westminster Presbyterian Church, James Dayton Design

Services Provided: exterior and interior LED lighting, lighting control and distribution system, mechanical equipment wiring, general purpose power wiring, audiovisual conduit system

Shining Some Light on Super Bowl LII

Friday, February 2nd, 2018

All eyes are on Minneapolis this winter as U.S. Bank Stadium hosts Super Bowl LII. More than a million visitors are expected across the Twin Cities – and Egan has played a subtle role in improving the safety of downtown for the influx of pedestrians.

While most of us see the larger construction projects occurring around the metro with the new hotels and restaurants, Egan has been busy improving the lighting across the city and local airports to make it brighter, more aesthetically appealing, and of course, safer.

Downtown Minneapolis pedestrian improvements

Renovating and replacing light poles, fixtures, and luminaries throughout downtown Minneapolis and the blocks surrounding the stadium was just a start. More than 30 light poles and fixtures and 60 luminaries were replaced with more modern LED lighting, which not only looks sharper, but is also more energy efficient.

In addition to the lighting upgrades, Egan installed more than 30 Accessible Pedestrian Signal (APS) push button stations. These APS stations improve the safety of pedestrians at busy intersections.

MSP runways upgraded for heavy Super Bowl traffic

While downtown Minneapolis is the final destination for the big game, many visitors will be flying into Minneapolis-St. Paul International Airport in the days prior to kickoff. In conjunction, Egan constructed extensive airside lighting repairs to upgrade MSP runways.

The team provided the removal and replacement for over 150 elevated and more than 100 in-pavement runway guard lightings. Additionally, 334 taxi way airfield signs were upgraded with LED kits.

Super Bowl private-jet hub at Holman Field

Down the road from MSP is Holman Field Airport in downtown St. Paul, which is gearing up to be the private-jet hub for the Super Bowl. In preparation, Egan provided the installation of all new light poles, fixtures, taxiway lights, and flag poles to get ready for the VIP flyers.

The Twin Cities and its local airports are now safer, brighter, and ready for some football.

Services Provided: Light poles, LED fixtures, APS push button stations, runway guard lights, taxiway lights, elevated RGLs, in-pavement RGLs, airfield signs, flag poles