Posts Tagged ‘process controls’

Discover Egan: Onsite Engineering Support

Wednesday, August 23rd, 2017

When workloads get heavy and staff is overwhelmed, sometimes reinforcements are necessary. To alleviate this pressure, food processing and manufacturing customers utilize the support of Egan Company’s full-time, on-site, trained controls engineers. With schedule flexibility, our team of controls engineers and CAD technicians are available to assist as needed.

The focus areas of an onsite engineer differ depending on the site, but may include:

  • Providing machine upgrades as requested for existing and new projects
  • Designing/implementing new process components and control processes
  • Supplementing the customers’ full-time engineering staff
  • Providing maintenance and troubleshooting of systems
  • Creating CAD symbols and standards
  • Developing new control processes

Throughout the Upper Midwest, industrial and manufacturing customers are utilizing Egan’s industry veterans onsite to deliver engineering skills and industry expertise at their sites.

Most recently, a large manufacturing customer requested the help of three Egan engineers to provide full-time support for the customer’s full-time engineers on backlogged projects.

“These partnerships are great for us and the customer,” said Brian Harren, Engineering Manager. “We know the customer and the facility, which allows us to provide a vetted employee that can work quickly and effectively.”

Learn more about our process controls engineering.

Cultivating The Art of Food

Tuesday, August 1st, 2017

With an abundance of fertile farm land and innovative revolutionaries, Minnesota has been a force to be reckoned with for centuries in the agricultural and manufacturing industries. In the early years, farming was all done by hand, with a little help from heavy and difficult-to-operate machinery. Over the years, new inventions have made farming significantly easier, including the use of hydropower in watermills to increase grain production in Minneapolis (aka the “Mill City”).

With these new innovations, farmers were able to produce and distribute crops at a more rapid pace, creating a need for more automated processes. To fill this need, many of Minnesota’s largest companies began to revolutionize the food industry even further by making production simpler and more automated.

Industrial and manufacturing facilities began cropping up to help provide food globally. Most of these facilities were primarily in the southern part of the Twin Cities due to the close proximity to existing grain production facilities and river access. As the industry has exponentially grown, Egan Company has steadfastly provided its multi-trade services to grow customer business and enhance production in numerous facilities across the Midwest.

Today, food production follows a standard process – production on a farm/ranch, processing in a manufacturing facility, distribution to stores/restaurants, and consumption at a home/restaurant. But there’s a lot that goes into the processing step that many people don’t realize. Equipment needs to frequently be moved or upgraded, production lines require routine maintenance, facilities are expanded – and that’s when Egan Company is called.

Recently, Egan Company trades provided TreeHouse Foods upgrades to a private label food processing facility.

In May 2016, a building addition was added onto the existing facility. Egan provided underground plumbing and HVAC for the new space, with piping and sheet metal prefabricated in Egan’s Mechanical Shops. Once construction was complete, two, fully-functioning production lines were assembled for making and distributing snack foods across North America.

The teams worked alongside each other to install each piece of equipment for the production lines. Millwrights rigged, assembled, and precisely aligned the equipment, while process controls electricians followed up with the electrical installation for each piece of equipment.

“Working with other Egan trades is great. From my experience, customers enjoy having multiple trades with Egan on the same jobsite. They see a safe and clean environment with excellent communication.”

-Cole Witteman, Egan Millwright Field Leader

In addition, the control panels for the kitchen and conveyance systems were prefabricated in Egan’s U.L. 508A Panel Shop, then installed onsite to integrate with the existing system. Along these production lines, robot arms were installed by millwrights to pack and move the snack food along through production. These robots are programmed to be compatible with the control panel at each station of the line.

For industries like food production, Egan’s willingness to help other trades succeed and our in-house, multi-trade collaboration is an advantage unmatched by competitors.

Project Team: TreeHouse Foods

Egan Services Provided: Chilled water piping, plumbing, sheet metal exhaust duct, electrical installation, PLC/HMI programming, CAD, robot assembly and installation, cat walks, precise alignment & equipment moving, conveyance, electrical controls, and routine plant maintenance.

 

Onsite Training and Development

Tuesday, April 18th, 2017

With ever-evolving technology, it is essential for companies to provide employees the tools to improve and enhance skills. Egan Company has built a Technology Center to provide employees a way to grow skills and learn more about popular, and some new, systems used on Egan projects.

Used primarily by engineers and technicians, the Technology Center is a learning environment that includes lab materials for various systems: fire alarm, security, card access, video surveillance, networking, building automation, process controls, and concrete batching. The space is also used as a method for testing a system before installing it at a jobsite.

“The more our employees understand the products and systems we offer, the better they can be at installing and servicing them,” said Jeff Hawthorne, Egan Company Senior Vice President. “With the development of this space, Egan’s leadership team continues to make educating and developing our employees a priority.”

INTERESTED IN A TOUR?

Email SystemsPartner@eganco.com to schedule a time to visit the space

Local Expansion Helps CHS Grow

Thursday, December 17th, 2015

150721_Egan_L_191Minnesota is the fourth-largest agricultural exporting state in the country. About 54 percent (or 27.6M acres) of the state consists of farmland. That’s close to the total acreage of Tennessee (26.9M acres). For home-grown grain products, Cenex Harvest States (CHS), a Minnesota-based multinational agricultural cooperative, relies on a vast network of roads, railways, and river transit to export around the world.

An important step in the distribution process is the system of grain-handling terminals, or “grain elevators,” where corn, soybean, and wheat can be stored and later moved onto river barges by conveyors. In 1982, CHS opened a multiple commodity grain-handling terminal in Savage, Minn., with a storage capacity of 560,000 bushels (or roughly 31.4 million lbs. if using only corn). That capacity more than doubled this past year with the construction of a new 801,000-bushel bin.

CHS moves more than two billion bushels of grain annually, so efficiency is key. Without an efficient transportation network, farmers could not compete on an international scale. That’s why expansions must be strategic and well executed.

When it came time to choose who would provide automation for the new bin, CHS Savage Terminal Manager Greg Oberle knew Egan held a distinct advantage.

“The work that Paul Meier [Project Manager], Todd Voth [Electrical Foreman], Darin Shaw [Electrical Foremen], Joe Trosen [Controls Engineer], and Mark Thomas [Electrical Foreman] have performed for us is outstanding,” said Oberle. “We already knew they were a good fit for the expansion, based on past experience.”

The experience Oberle mentions is in reference to a full-scale software update that occurred in 1999. The then-current PLC/3 control system had become out-of-date. CHS hired technicians from Industrial Electric (since acquired by Egan) to upgrade the system with new ControlLogix and RSView software. After a successful installation, the business relationship continued to stay strong through the years.

“The whole operation has been Egan’s baby since the update,” said Oberle. “The Egan crew works hard to make sure they come to me with solutions, not just issues. That kind of relationship is what wins you the first major expansion to this facility since it opened in 1982.”

The new bin is a 105150721_Egan_L_202-foot wide cylinder that stands 99-feet tall at the eve and 128 feet at its peak. Egan installed two new motor control centers for product supply and control motors for conveyance to-and-from the new bin. Todd Voth, who lives in the area and is frequently called on by CHS to tend to the facility’s many-faceted needs, played a key role in the technology integration effort.

“Automation-wise, grain elevators are definitely more complex than most people might think,” Voth said. “It’s a process with many coordinated steps to move grain that efficiently, and any missteps can lead to angry grain haulers and lost business.”

The substantial increase in storage frees up business options for CHS. Deliveries that used to have to wait until a barge arrived can now freely move product to the facility without delay. The new bin is also designed to help railroad cars load more efficiently.

The bin officially opened in May 2015, after five months of construction. The facility can now efficiently store and manage about 1.36 million bushels of grain product, and continues to receive dedicated service from Egan personnel.

Egan Services Provided: Installation of two new motor control centers for product supply and control motors for conveyance to-and-from the new bin.

Summit Brews in Newest Expansion

Tuesday, June 9th, 2015

2015_SummitBrewingExpansion (9)The Summit Brewing Company has seen popularity and demand skyrocket in recent years. Though they’re well-known for producing craft beer, they are by no means a small operation. The Summit headquarters in St. Paul, Minn., is the 28th largest brewery in the U.S., and it’s where Egan recently completed a revamp of electrical infrastructure for their newest expansion.

Summit began their ambitious development initiative in 2012, which included construction of a brand-new cellar (prior to Egan involvement) and then the purchasing and repurposing of an adjacent facility. The refurbished facility contains several new additions, and the entire electrical layout needed to be rearranged to accommodate the new equipment.

“Summit leaned on us to make the facility mesh together well,” said Mitch Schanus, Egan Company Foreman, “which is crucial when you’re looking to house an office, bar, and brewery environment in one building.”

When Summit’s primary electrical person retired several years ago, Egan was brought on thanks, in part, to an old connection. Egan Project Manager Randy Kalthoff and Summit COO Tom Thomasser had worked on a construction project together twenty years earlier in La Cross, Wisc. Kalthoff recognized the name on a project bid and reached out soon after.

“Tom and the Summit team started with a pretty general layout in mind for the building,” said Kalthoff. “Our expertise helped fill in the gaps to get them the most out of the space available.”

Egan worked with Summit’s broad specifications to essentially design and build the entire facility’s refurbishments.
The grand opening for the revamped facility took place in April, with Egan and Summit employees, beer enthusiasts, and St. Paul Mayor Chris Coleman in attendance. All of Summit’s facilities now receive regular maintenance from Egan electricians, a pleasant task when paired with a quick trip to the beer hall after a hard day’s work.

The Summit Brewing Project is a refurbished, 40,000 square foot, industrial/office facility with 3.5 acres of land. The work entailed complete rewiring, upgraded main service, new LED lighting, and a remodel of infrastructure for the office, training room, kitchen, and bar areas.

Egan Services Performed: Design-build of electrical infrastructure.