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Smarter Builds Start with Modular Design

Friday, November 14th, 2025

Smarter Builds Start with Modular Design
In a world where deadlines are tight and safety is non-negotiable, modular design and manufacturing offer a smarter way forward. By fabricating systems in-house before they reach the field, Egan Company delivers solutions that are ready to perform the moment they arrive. 

We recently had the chance to sit down with Ross Noak, Senior Vice President of Mechanical, and Grant Heikes, Mechanical Service Operations Manager, to talk about what modular manufacturing looks like at Egan, and how it’s enhancing project outcomes across industries. For them, it’s not just about delivering quality products on schedule, it’s about building smarter from the start.

What is modular design and manufacturing?
At its core, modular design and manufacturing is about building smarter. Instead of constructing every component on-site, Egan fabricates assemblies or “modules” in its dedicated pipe and plumbing fabrication shop. “Our CAD designers model and break down the project into spools or modular components,” explained Heikes. “From there, material is ordered, fabricated, quality checked, and prepared for delivery to the field.”

These modules can range in size and complexity, from small, custom assemblies to large-scale, repetitive systems—depending on each customer’s needs. Beyond piping, Egan’s capabilities extend to skids that can house pumps, boilers, or other mechanical systems, ready for plug-and-play installation once they arrive on-site. “It’s not limited to internal projects,” added Noak. In fact, much of Egan’s fabrication work extends beyond its own projects. “A significant portion of what we do is for outside customers,” Noak explained. “We fabricate and assemble components for others in the industry—sometimes even for our competitors. If someone needs a custom skid or modular system, we’re happy to put together a proposal.”

Enhancing efficiency, safety, and consistency
One of the biggest benefits of modular manufacturing is the controlled environment. Inside the fabrication shop, crews have access to advanced tooling, cranes, and material handling equipment, resources that might not be available on a jobsite. “That environment allows us to perform work more safely and efficiently,” said Noak. “Tasks that might require multiple people in the field can often be done by one person in the shop with the right equipment.”

The controlled conditions also ensure consistent, repeatable quality and minimize the need for field rework. “We can test and verify assemblies before they leave our facility,” Heikes noted. “That means less disruption, less downtime, and a smoother installation process for the customer.”

Technology-driven collaboration
Building Information Modeling (BIM) plays a critical role in modular design at Egan. Through BIM, Egan’s in-house designers coordinate with multiple trades to ensure that each modular component fits seamlessly into the final project. “BIM lets us fully coordinate with other disciplines before any field hours are spent,” said Heikes. “We can work through potential conflicts ahead of time and keep projects on schedule, even when the building isn’t ready yet.”

Delivering cost and schedule advantages
Because fabrication can begin before a project site is ready, modular construction helps customers get ahead of schedule. By shifting a portion of labor off-site, Egan also reduces the number of workers and work hours needed in the field—a significant advantage on tight or high-risk jobsites. “The biggest savings come from reducing on-site labor hours,” explains Noak. “We can start work in our shop long before boots hit the ground, which helps us meet—or even beat—schedules.”

The fabrication shop is more than a manufacturing space, it’s a hub of coordination across trades. With 12+ in-house trades, Egan can complete everything from mechanical and electrical work to control systems integration under one roof. “Our in-house resources give us the flexibility to bring in other trades as needed and ensure that everything is fully tested and coordinated before it ever leaves the shop,” Heikes shared. The team’s ability to scale quickly is another advantage. “We have consistent crews in our shop and can ramp up production and manpower with very short notice,” Noak said.

A trusted partner across industries
Egan’s modular manufacturing supports projects in a wide range of industries, from industrial powerhouses to food processing facilities and high-tech manufacturing plants. “Our quality control processes and third-party inspections ensure that every module meets customer requirements before it ships,” said Noak. “The work really speaks for itself.”

Building smarter for the future
Modular design and manufacturing continues to transform how systems are delivered—saving time, improving safety, and ensuring higher quality for customers. “Ultimately, it’s about building smarter,” said Noak. “We’re able to deliver precise, reliable systems faster—and that’s a win for everyone involved.”

Interested in learning how modular design and manufacturing can streamline your next project? Egan Company’s mechanical experts can help design, fabricate, and deliver modular systems that fit your needs. Contact us today to start the conversation.

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Inside the World of Millwrights

Wednesday, October 22nd, 2025

Behind every efficient production line or manufacturing facility is a team ensuring the equipment is installed and maintained correctly. That’s where Egan Company’s millwright team brings the expertise, precision, and attention to detail needed to install, repair, and maintain the machines that power industries across the region. Recently, we sat down with Project Managers Taylor Sebesta and Dominic Digatono to share how Egan’s millwrights approach complex mechanical work and what sets the Egan team apart.

Exploring the Craft of Millwrights
Simply put, millwrights are responsible for installing, maintaining, and repairing the machinery that keeps industrial and manufacturing operations moving. “It’s a wide range of work,” said Sebesta. “We build and install everything from conveyor systems and motors to gearboxes and shafts in plants across Minnesota and beyond.”

While some projects involve assembling new equipment, others focus on maintenance—such as bearing replacement, conveyor upkeep, or gearbox repair. “Anything that moves in a manufacturing facility often involves millwrights to keep it going or to fix it,” added Digatono.

From Planning to Precision
Every project looks different, but the end goal is always the same: ensure safe, reliable equipment performance. “Most of the time, we’re brought in to assemble and install the machinery that customers purchase,” explained Sebesta. “We’ll coordinate from the moment it lands at the facility’s loading dock to when it’s in place and operational.”

Millwrights handle precision alignment and leveling to ensure machinery functions properly and lasts longer. “If it’s not aligned, the machinery shakes itself apart faster,” said Digatono. “Proper alignment minimizes wear and tear and keeps systems running smoothly.”

Problem-Solving in Action
Installing or moving large industrial equipment is rarely straightforward, and that’s where the years of experience and the team’s problem-solving skills come in.

“Many facilities were built around the equipment,” said Digatono. “So getting an old piece out and a new piece in can be a huge challenge. Sometimes we have to develop creative rigging solutions or move pieces in sections to make it work.” Sebesta agreed. “Every project is unique. It’s very situational and depends on the space, the machinery, and the customer’s operations.”

Working with heavy, complex machinery presents risks and Egan’s millwrights approach every task with safety as their top priority. “If we can’t do a job safely, we either tell the customer how we can do it safely or we’re not doing it,” said Sebesta.

Collaboration Across Trades
While Egan’s millwrights primarily support manufacturing and distribution facilities, their projects often involve coordination with other trades—particularly mechanical and electrical teams. “Being part of a larger company gives customers an advantage,” said Digatono. “Even when multiple project managers are involved, coordination between Egan teams is seamless compared to working with several outside contractors.”

Collaboration ensures efficiency and reduces downtime. “From start to finish, we work to minimize disruption to customer operations and communicate early if challenges arise,” Sebesta said. 

Millwrights bring extensive experience across industries, from food and beverage to power and district energy. That range makes the team well-equipped to tackle unique and demanding projects. “We’re pretty adaptable,” said Sebesta. “Most of the time, it’s not the first instance our team has seen a specific challenge—and that makes a big difference.” For companies looking to keep operations running smoothly or tackle a complex equipment installation, Egan’s millwrights provide the expertise, precision, and safety-focused approach needed to get the job done. Contact us today to see how our team can support your millwright needs.

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KARE 11 Electrical Fire Prompts Emergency Response and Upgrades

Wednesday, October 22nd, 2025

In the world of live television, there’s no pause button. A significant transformer fire at KARE 11’s Golden Valley, Minn. facility forced a full evacuation of the building. While there were no injuries, employees remained unable to access the facility, and the extent of damage to critical broadcast systems was initially unclear. Egan Company responded swiftly with a complete electrical infrastructure replacement to restore reliable operations and help KARE 11 return to normal broadcasting as quickly as possible.

The original electrical system installed in the 1970s – by a contractor not affiliated with Egan Company – featured an outdoor, weatherproof-rated bus duct running above ground into the indoor utility room. Building engineers, facilities managers, and Egan experts believe that prolonged exposure to Minnesota’s severe weather over the past five decades contributed to the system’s failure. 

Jesse Gesme, Egan Company Project Manager, said, “It was great to see everyone come together with all hands on deck, multiple project managers, estimators, and outside vendors, working with urgency to restore operations. The teamwork and quick coordination with the KARE 11 team made a big difference in getting the job done.”

Egan crews mobilized immediately when they got the call to restore power and begin installing new electrical systems to meet modern codes and standards. By noon the following day, the temporary outdoor generator’s final connections were made to re-energize the station and work began on the installation of new electrical services and infrastructure both inside and outside the building. The final switchover from generator power to the upgraded permanent system took place nine days after the fire.

“We rely on Egan’s expertise and the quality of their work – both of which have met or exceeded our expectations,” said Marty McAlpine, KARE 11 Broadcast Engineer. “We valued their collaboration, approachability, and continual communication as the project progressed. The crew was with us every step of the way. It was clear they had our best interests front and center. Every day, multiple times throughout the day, they kept us in the loop and synced up at every stage of the project. They listened and understood our business needs and operations and answered every question we had. There were no shortcuts or loose ends. They were always on time, worked as long as it took, and ultimately completed the work on schedule.”

Crews worked closely with KARE 11 staff to ensure operations continued without risk to employees or visitors and station leadership has expressed confidence in Egan’s handling of the emergency and the commitment to quickly restoring reliable electrical service. Most importantly, consistent with Egan’s “Stay Safe” core value, safety remained at the core throughout this partnership and process. And crews kept safety a priority from start to finish.

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The Secret to Long-Lasting Plumbing Systems

Monday, September 29th, 2025

Getting ahead of building maintenance is an important aspect of a property manager’s and building engineer’s role. It can be easy, however, to overlook the less visible aspects of a commercial property, including the plumbing and piping systems that run throughout. Losing track of the health of the plumbing in a building can be costly, but knowing what to look for and conducting regular check-ups can keep commercial plumbing systems running without cause for concern well into the future. 

Environmental Considerations

Extreme temperatures can affect the plumbing and pipes in commercial buildings. In Minnesota, this often means the risk of freezing pipes in the winter. Getting ahead of seasonal changes and taking stock of the internal systems in buildings can help prevent long-term damage or disastrous emergencies when freezing temperatures set in. Proper insulation and regular inspections are preventative measures building engineers and property managers can take to keep everything intact year-round. 

Water Quality Checks

Keeping a pulse on what is running through the pipes in a building helps maintenance experts get ahead of necessary repairs, changes, and updates. The quality of the water in the plumbing can be a big indicator of the health of the pipes. Hard water, for example, can cause extra corrosion and potential buildup. Water filters and commercial-grade softeners ease the strain on plumbing and piping systems, keeping the insides clean and cared for. 

Additionally, occupant usage can affect the water quality and plumbing health in the facility. If grease or non-biodegradable contents are being poured into drains, then the building systems will suffer. Educating occupants and encouraging proper waste disposal are key to extending the lifespan of the plumbing and piping in commercial buildings. 

Inspections and Maintenance

Establishing a regular inspection schedule for the plumbing in your facility keeps building engineers and property managers in the know of the health of the building and safeguards against emergency repairs or lasting damage. Inspections should include taking a close look at pipes, fixtures, water heaters, and other relevant equipment that may need maintenance tune-ups. These annual inspections can be conducted by building engineers, or by a trusted service partner such as Egan Company. Know what to look for and have a plan to make necessary repairs before potential issues escalate into major problems. 

Achieve Healthy Pipes

The responsibility of building maintenance does not have to fully rest upon property managers and building engineers. Let Egan Company help take care of necessary inspections, repairs, preventative maintenance, and emergency service for plumbing equipment. Our goal is to educate property managers and building engineers, supporting facility maintenance where needed and providing necessary resources to keep your commercial building systems healthy for the long run. Looking for a partner for your commercial property? Get in touch with our team and take some responsibility off your shoulders. 

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IntelliBatch: Behind the Controls of Smarter Concrete Production

Tuesday, September 23rd, 2025

When it comes to building complex infrastructure, every detail matters—down to the precision of concrete batching. At Egan Company, IntelliBatch® is the software solution that keeps production running smoothly, consistently, and efficiently. Recently, we sat down with Jeremy Quam, Concrete Batch Operations Supervisor, and Matt Haan, Concrete Batch Project Manager, to learn more about how IntelliBatch helps plants gain control, minimize downtime, and maximize performance.

Meeting the Needs of Every Customer
No two plants are the same—and neither are their batching requirements. IntelliBatch is built and tailored for supporting precast, pipe, dry packaging, architectural, and hardscapes. “IntelliBatch is the front-end PC software that runs these systems,” Quam explained. “It’s the user interface that allows operators to control everything from a simple keyboard and mouse or touchscreen. Intellibatch  adapts to nearly any configuration a customer needs.”

Safety is always central. “We can design systems from Category B all the way up to Category 4,” Haan shared. “That means using safety-rated components and approved programming methods that keep operators and equipment safe.”

Accuracy, Consistency, and Scale
To deliver accuracy and consistency, Egan follows a standardized process—from CAD and design to panel fabrication and programming. Some systems push limits, like Cambridge Pavers, where multiple mixers and destinations need to sync seamlessly. “It can be a complex process—but IntelliBatch makes it possible,” Haan noted.

Minimizing Downtime, Maximizing Output
For existing plants, downtime is the biggest concern. That’s why the team prefabricates panels in advance, runs factory acceptance testing, and creates crossover plans before arriving on site. “Our goal is always to minimize downtime,” Quam said. “As much fabrication as possible is done at our facility in advance so production is back online with minimal interruption.”

Data Integration with enterprise resource planning (ERP) systems like NetSuite is one of today’s biggest trends. “We continue to get more  requests for ERP integration,” Haan explained. “We’ve developed APIs that let IntelliBatch share real-time data like material usage, recipes, and production data across multiple sites.”

Built to Last
Concrete batching plants operate in tough environments, but IntelliBatch is built to last. Many systems have been running for 15+ years, with backup processes in place to keep operations moving if a component fails. “Every night at midnight, IntelliBatch creates a backup,” Quam said. “If a PC ever goes down, customers can restore it to a new one in minutes and be running again.”

Every IntelliBatch system includes prefabricated panels built in Egan’s UL 508A Panel shop. Prior to leaving the shop floor, each system goes through a complete validation process—simulating the customer’s plant to mirror real-world conditions.  “That preparation makes commissioning smoother,” Quam said. “When the system arrives on site, we are positioned to get the plant producing as quickly as possible.”

Delivering IntelliBatch systems requires tight coordination across Egan’s project managers, engineers, CAD designers, purchasing, and panel shop technicians. From schematic drawings to as-built documentation, every step is tracked to ensure seamless integration and a successful startup.

The commitment doesn’t end at commissioning. With dedicated project managers, account managers, and a concrete batching service line, customers have support for plant expansions, retrofits, or emergency needs long after the first batch is produced.

A Team Effort for Long-Term Success
Early planning is always critical. As Haan says, “That’s why communication and preparation make all the difference.”

The IntelliBatch team at Egan brings many disciplines together, from engineering and design to fabrication and service, to deliver systems that work the way they’re meant to—day one and years down the road. With these combined expertise, customers can count on a partner who truly understands their batching needs.

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How Egan Service Delivers Beyond the Call

Thursday, September 18th, 2025

When the unexpected happens—whether it’s a boiler failure in the dead of winter or a production line coming to a halt—Egan Company’s Service team is the call customers count on. With 24/7 coverage and all trades under one roof, the team delivers more than quick fixes; it provides peace of mind and long-term reliability.

We sat down with Kristen Nelson, Internal Operations Manager, and Travis Brown, Project Manager, to talk about how the team supports facilities of every kind. From the skilled trades, including plumbing, pipefitting, electrical, and low-voltage experts in fire alarm and security, to the support of dedicated account management and more, Egan Service is designed to cover it all. “Customers often don’t realize just how many services we can provide,” Nelson said. “We encourage them to start with us no matter the need. Even if it’s something Egan doesn’t directly provide, we can connect them with a trusted partner.”

24/7 Coverage Across Industries
The  Service team works around the clock to support facilities with urgent needs. Industrial production plants, high-end hospitality spaces, schools, property management firms, and even senior living communities rely on the team to step in when unexpected issues arise.

“Our industrial customers are running 24 hours a day, and they need us frequently,” said Brown. “From there, we support everything from schools to hotels, where reliability is just as critical.”

What Sets Egan Apart
Unlike contractors who focus on a single trade, Egan’s approach is intentionally broad. With multiple trades under one roof, customers have one point of contact to solve complex issues—without the runaround.

“One of our customers jokes they can call us for anything—even if it’s not directly service-related,” Brown said. “That’s what sets us apart: we don’t say no, we figure it out.”

The relationships between Egan technicians and facility staff are central to this service model. In many cases, customers call technicians directly, knowing they’ll receive guidance immediately—even if it’s just troubleshooting by phone before a visit is scheduled. “Our skilled craftspeople and the relationships they build are what really make the difference,” Nelson said.

Fast Action and Preventative Planning
Sometimes the difference Egan makes is measured in minutes. Brown recalled a case where a customer’s boiler failed, threatening to shut down operations.

“Our technician found replacement equipment locally, stayed late, and had everything replaced within eight hours,” Brown said. “The customer expected days of downtime. Instead, they were back up the same night.”

These quick-turn solutions are balanced by long-term Preventative Maintenance Plans. By tailoring maintenance schedules to customer needs, Egan helps reduce unexpected situations and extend the life of critical systems. “The goal is to guide customers on what their facility really needs,” Brown said. “It’s proactive, not reactive. Preventative maintenance helps remove surprises, plan for repairs, and prevent catastrophic events.”

Building Trust, One Call at a Time
From emergency calls to creative, multi-trade projects like installing high-efficiency rooftop systems for a local nonprofit shelter, Egan’s Service team proves its value through consistency, safety, and care.

“Customers know they’re not just a number to us,” Nelson said. “We listen, provide options, and back it up with results. Over time, that’s how trust is built.” For customers, that dedication means fewer headaches, faster solutions, and confidence that someone is always ready to answer the call. And with every trade under one roof, they have more to leverage when they partner with Egan—whether it’s 24/7 emergency service, preventative maintenance, or long-term facility planning.

Ready to simplify your facility needs and gain a trusted service partner? Contact Egan Service today >

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Getting Ahead of Winter Heating

Monday, August 25th, 2025

With winter right around the corner, commercial boilers will start to heat up. Without proper maintenance, testing, and inspections, the equipment risks shutting down when it’s needed most, leaving facility managers and building owners left in the cold. Scheduling preventative boiler check-ups is key to keeping your facility warm, your tenants happy, and your equipment compliant. 

How to Get Ready for Winter Boiler Season

Preparing for winter ahead of time can save a lot of money and stress when it’s time to turn on commercial and industrial boilers. In addition to meeting requirements set by the state of Minnesota and many insurance companies, proper boiler inspections help make sure buildings are comfortable and safe during the coldest months of the year. Preventative maintenance and boiler start-ups typically include certified boiler technicians opening up and cleaning the equipment (if it was not done in the spring), and then closing up and testing the boilers. This process ensures that the boilers and burners in commercial facilities are ready for increased demand, and can reduce the need for emergency repairs when winter rolls around.

Prepare for Boiler Curtailment

For commercial & industrial facilities using dual fuel boiler systems, curtailment is a critical aspect of winter heating that needs to be taken into consideration every year. As determined by the State of Minnesota, boiler curtailment reduces or adjusts energy consumption during peak heating demand. On particularly cold days, facilities running dual fuel boiler systems are notified that they must switch to their alternative fuel sources within a set amount of time, helping to allocate resources to heating systems that require natural gas.

Proper preventative maintenance and inspections enable easy switching at a moment’s notice; without preparation, dual fuel equipment may not be able to switch to alternative fuel systems, which may result in fines from local utilities.

Looking Out for Your Facility

Proactive maintenance and equipment check-ups are important for all facilities. As winter nears, now is the time to think about heating systems, curtailment rules, and inspection requirements. In addition to properly working equipment plus state and insurance requirements, boiler inspections can come with rebates, as well. CenterPoint Energy offers rebates every other year for commercial facilities when they complete their annual boiler inspection. Egan Company’s team of boiler experts and certified boiler technicians are trained to work on equipment of all types, and can help keep your building running smoothly. Get ahead of winter heating requirements and schedule boiler equipment maintenance, and melt the winter blues away.

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Not Just Power—Partnership: How Egan Electrifies Construction Projects

Tuesday, August 12th, 2025

Whether it’s powering a high-rise, streamlining a hospital expansion, or ensuring round-the-clock performance at a mission-critical site, Egan Company’s electrical teams deliver more than just power—they bring strategic foresight, technical precision, and unmatched collaboration.

To uncover what truly sets Egan’s electrical services apart, we sat down with three key leaders: Grant Price, Senior Vice President of Electrical; Jason Rosati, Vice President of Electrical Special Projects; and Jason Brown, Electrical Business Group Manager. Together, they offered a comprehensive, behind-the-scenes look at how Egan’s electrical divisions work seamlessly to deliver industry-leading results across sectors.

A Full-Circuit Approach
“We’re not just wiring buildings,” Price shared. “We’re enabling businesses to operate more efficiently, safely, and reliably.” Egan’s electrical capabilities extend across multiple interconnected groups—including Industrial Controls, Outdoor Electrical, Electrical Special Projects, Electrical Construction, Southern MN,  and teams dedicated to commercial and mission-critical builds. While scopes range between installing a single outlet and powering massive data centers, every group contributes to a broader, unified electrical offering.

“The goal is for customers to see the full picture,” said Rosati. “They might know we install lighting or build control panels, but it’s the coordination between our groups that truly unlocks more value.”

Whether it’s a power distribution and lighting system or low-voltage infrastructure and advanced control integration, there’s hardly a system Egan’s teams haven’t tackled. We design, build, and support a wide range of environments—corporate campuses, healthcare facilities, manufacturing plants, and more—all while adhering to strict safety standards like NFPA 70E, NFPA 70B,  and energy code compliance.

Design Smarts Meet Jobsite Strategy
As the conversation shifted toward how Egan approaches Design/Assist and Design/Build projects, one principle became clear: partnership is everything. “We aim to get involved as early as possible,” said Brown. “The sooner we’re at the table, the better we can align expectations, navigate constraints, and help future-proof the system.”

The team detailed how they balance owner expectations with budget requirements—often drawing on their broad experience and internal resources to recommend long-lasting, cost-effective solutions. This includes participating in walkthroughs, interpreting vague narratives, and asking the right questions to ensure the delivered system meets performance needs. “Would you install it in your grandma’s house?” Rosati joked. “That’s our gut check.”

Prefab That Powers Productivity
Prefabrication is another area where Egan excels—especially when it comes to compressing timelines and enhancing safety. Whether it’s assembling conduit racks, underground duct banks, or room-in-a-box electrical kits, prefab ensures field teams can stay focused on installing, not assembling. “When prefab is done right, it accelerates everything,” Rosati emphasized. “Our jobsites are safer, cleaner, and more efficient. That’s what GCs and customers care about—and so do we.”

Staying Ahead of the Curve
Technology and sustainability trends continue to shape Egan’s work. Lighting controls, daylight harvesting, and all-electric buildings are becoming more common, especially as local and national codes evolve.

“We’re seeing the electrification of everything,” said Price. “We worked on a 400,000-square-foot research facility that runs completely on electricity—no gas. That kind of project is paving the way for what’s next.” Still, the team was quick to note that while sustainability is critical, they focus first on meeting requirements and delivering solutions that last. It’s about balance—not buzzwords. 

Relationships that Matter
One often overlooked value-add for Egan customers? Strategic relationships—not just with vendors, but with a robust peer network across the country. Backed by preferred vendor certifications with trusted manufacturers like 3M and Rockwell Automation—and strengthened by long-standing partnerships with peer firms—Egan leverages an expansive network that brings tangible benefits to every project. These relationships aren’t just symbolic—they create real advantages in the field.

“These relationships mean faster procurement, better pricing, and access to specialized resources,” said Rosati. “They can be the difference between delay and delivery.”

Peer group connections, in particular, allow Egan to collaborate on best practices, stay ahead of market trends, and extend capabilities when needed.

One Team. One Electrical Story.
In wrapping up the conversation, the leaders circled back to a common challenge: telling the full story of Egan Electrical. “Customers—and even some internal folks—sometimes only see one piece of the puzzle,” said Price. “But when you zoom out, you realize how much we actually do.”

Whether it’s installing critical infrastructure or solving complex, no-shutdown electrical cutovers, Egan’s electrical group is built to support every stage of a building’s lifecycle—with one point of contact and a whole lot of capability behind it. After all, when it comes to electrical, there’s more to leverage.

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All Systems Go: Inside Egan’s Full-Scope Mechanical Capabilities

Friday, July 25th, 2025

From custom piping to complex sheet metal and plumbing systems, Egan Company’s Mechanical division is redefining what it means to deliver full-service solutions. Under the leadership of Ross Noak, Senior Vice President of Mechanical, the team brings deep technical knowledge, design flexibility, and a customer-first mindset to every project—from emergency repairs to multimillion-dollar builds.

Built for Any Job—Anytime, Anywhere
Egan’s mechanical capabilities span the full spectrum—from plan-and-spec construction to highly tailored Design/Build projects. Whether it’s a new facility, a remodel, or an urgent replacement, Egan’s team is equipped to handle it.

“Our project managers are well-versed in all four mechanical trades: pipefitting, plumbing, sheet metal, and millwrights,” said Noak. “That versatility means we can support just about any need, from a fast-track emergency repair to a long-term industrial upgrade.” Emergency projects are supported by Egan’s 24/7 service hotline, with responsive follow-up to assess, quote, and resolve larger repairs or system replacements as needed.

Mechanical systems installed by Egan’s team are as varied as the industries they serve. From commercial kitchens and bathrooms to medical gas systems, chilled water loops, and air handlers with electric reheat for green energy goals, the team adapts every solution to the customer’s specific needs. “Whether it’s boilers, chillers, or geo systems—we’re helping our customers reach their economic and environmental targets,” Noak explained. “We even do custom ductwork with logos or color schemes to match a company’s branding.”

Safety, Quality, and Consistency—By Design
All mechanical tradespeople at Egan are licensed and union-trained, and every project includes a dedicated core team to ensure quality and consistency. The trades teams conduct daily field reports, and QA/QC processes, customer site walks, and coordinated check-ins help keep each project on track. “It’s not just about code compliance,” said Noak. “It’s about building it right the first time and delivering an experience the customer can trust.”

From laser scanning to 3D modeling, Egan uses preconstruction tools to visualize complex installs and reduce risks before boots hit the ground. “Prefabrication saves time, reduces jobsite congestion, and improves safety,” said Noak. “We fabricate everything from piping systems to duct sections off-site and bring them in ready to install.”

One recent example is a data center project at the University of Minnesota, where prefabricated welds and offsets allowed the team to minimize disruption and improve project flow. “It’s probably in our shop right now,” he said. “Prefab always makes a difference.”

Serving More Than a Single Project
Half of Egan Mechanical’s work is owner-direct—and most of those customers are repeat. Every customer is paired with a dedicated project manager who provides ongoing support, from multi-year budgeting to quick-turn facility upgrades. “Our repeat rate is high because customers know we’re reliable,” Noak said. “We don’t just do one part—we offer all four mechanical services. Most competitors can’t say that.”

Egan’s ability to deliver across pipefitting, plumbing, sheet metal, and millwrights is a clear advantage. “Customers love that they can work with a single PM for everything. It simplifies their process and strengthens the outcome,” said Noak.

What Customers Often Miss? The Power of Planning
While prefabrication requires more upfront coordination, the payoff is substantial. “Customers often underestimate the time we save on-site when systems are pre-planned and built off-site,” Noak said. “There might be less visible activity at the beginning, but the work is happening—it’s just happening behind the scenes in our shop.”

Whether supporting a local business or powering a first-of-its-kind hydrogen generator, Egan’s Mechanical team brings more to leverage every step of the way. “We’re not just tradespeople—we’re problem solvers,” said Noak. “With all four mechanical services under one roof, we offer more value, more coordination, and more certainty from start to finish.”

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Wired for More: How Egan’s Panel Shop Powers Possibility

Thursday, July 10th, 2025

From supporting local machine builders to taking on massive, fast-tracked national projects, Egan Company’s UL 508A Panel Shop is proving there’s more to control panels than meets the eye. Under the leadership of Kevin Bodem, the Panel Shop team is building more than custom control panels—they’re building smarter systems, stronger relationships, and scalable solutions for customers across industries.

Designed, Built, and Delivered
With a team capable of full-service design and fabrication, Egan’s panel group can handle it all—designing and building panels from scratch, fabricating to customer specs, or providing Design/Assist support. “One-third of what we do is customer-designed builds, one-third is full Egan design, and the other third is high-volume, repeat production work,” said Bodem. 

These control panels take many forms—motor control, power distribution, PLC, and more—and are customized to meet the specific safety, functionality, and installation needs of each project. Regardless of application, every panel is built to UL 508A standards, ensuring quality and compliance.

“UL 508A means the panels meet a nationally recognized safety standard,” Bodem explained. “It’s not just about passing inspection—it’s about knowing the product will operate safely in the field.”

Tackling Complexity with Agility
While most builds wrap up in a matter of days, some projects push the limits of what’s possible. A recent project for a long-time partner required hundreds of panels—Egan’s largest panel project to date—and came with tight timelines, post-pandemic supply chain hurdles, and an evolving scope. “It was a year-and-a-half effort from PO to final shipment,” said Bodem. “It took creativity with scheduling, manpower, and sourcing, but we worked closely with the customer and delivered on every front.”

Egan’s flexibility is one reason customers keep coming back. “We’re not just building panels—we’re offering solutions. We can design, fabricate, install, program, and support the entire system. A lot of people don’t realize that until they walk through our building.”

Tools, Tech, and Transformation
Automation continues to play a growing role in Egan’s production process. The shop features automated wire processing and enclosure machining, supported by an industrial engineering team dedicated to process improvement and advancing automation development. This team also serves as Egan’s quality group, ensuring consistent and high-performing results across all projects.

Beyond technology, Egan’s people remain the foundation of the shop’s success. Their expertise drives continuous improvement, from thorough equipment evaluations to collaborative engineering. Robust quality assurance processes, including inspections, and testing help deliver dependable products while identifying opportunities to enhance workflows. Together, these practices ensure each project meets the highest standards and supports customers with solutions built on experience, innovation, and precision.

Support Beyond the Shop Floor
Panel support doesn’t end when a product leaves the shop. “We’re always available when customers call,” said Bodem. “If something goes wrong, we stand behind it. That’s just who we are.” And with Egan’s service team and electricians located across the region, issues are resolved quickly. For OEM partners, Egan acts as a true extension of their operation, often supporting them through multiple product evolutions.

Industries Served—and Miles of Wire Run
Egan’s control panels serve a wide range of sectors, including food and beverage, data centers, packaging, organics recycling, and more. The team works closely with engineers at customer sites to ensure every need is accounted for and every risk is minimized before a panel is powered on.

This year, the shop is on track to produce about 5,000 panels—breaking last year’s record of 4,300 panels. 

Powering More Possibility
Whether it’s a one-off build or an enterprise-scale rollout, the Panel Shop team ensures each project reflects Egan’s promise: to be there when it matters and deliver smarter, safer systems that stand the test of time. “We’re not just a Panel Shop,” said Bodem. “We’re a systems integrator, an electrical contractor, and a solutions partner—all in one.”

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