Archive for the ‘Project Spotlight’ Category

Updating Aging Campus Buildings

Tuesday, December 20th, 2016

The summer of 2016 saw one Egan Company crew, consisting of all mechanical trades, working closely with M.A. Mortenson to perform complete renovations within two University of Minnesota buildings.

The Mechanical Engineering building needed new laboratory equipment connected. At the same time, Mariucci Arena needed locker room renovations; Egan’s mechanical team began work in April 2016.

Schedules were coordinated so Egan’s crew of plumbing, sheet metal, and pipefitting Field Leaders could move between both jobsites and complete work on time.

“Strong field leaders helped keep things focused and organized, making both jobs run smoothly,” said Pipefitter Field Leader John Greeninger.

Updating Aging Infrastucture

Established in 1851, the University of Minnesota spans across Minneapolis and St. Paul. Roughly 40% of the buildings on campus are more than 50 years old, and the work on these two campus staples are part of upgrades needed to remain competitive in top academic and athletic programs.

Over the past two years, Egan has worked to upgrade the 64-year-old Mechanical Engineering building infrastructure, providing new plumbing and HVAC systems including a roof penthouse to house the mechanical equipment and protect it from the elements. In 2016, new owner-supplied lab equipment was ready to be connected to the new systems – while the upgrades to locker rooms at Mariucci were also scheduled to begin.

Built over 20 years ago, the University of Minnesota’s Golden Gophers men’s hockey team calls Mariucci Arena home. Since its construction, the Arena received minimal upgrades. And, in order to stay competitive with other top hockey programs across the country, Mariucci’s dated look needed a face-lift and modern amenities.

Summer Term on Campus

In April, with just four short months to complete the work, the team installed an all-new plumbing system throughout the locker room. A brand new hydrotherapy room featured two hydrotherapy tubs – one hot and one cold – and a dehumidification unit.

In May, the team began an upgrade to the Mechanical Engineering labs by installing the sinks, fume hoods, chilled water, compressed air, and other lab fit-outs and connect them to the previously installed mechanical systems.

Meanwhile, at Mariucci, the locker rooms were getting a much needed amenity upgrade. As you can imagine, a locker room has the potential to be a smelly and damp place. To alleviate some of this, the dehumidification units exhaust more air than usual into the room. It also offers a unique feature for the Gophers’ players: each locker has an exhaust fan that helps dry out equipment kept in the lockers.

Egan also installed an energy recovery unit as a part of the main air handling unit to help remove humidity from incoming fresh air. This energy recovery unit was a standard size, but barely fit through the double doors leading to the locker room.

“The unit had screws that popped out a few inches too far, making the unit unable to fit through the door unless each screw was removed and then reattached,” said Jake Marchiafava, Egan Company Project Manager. “It took six Egan crew members all day to move this unit into the facility, two feet at a time.”

All work was completed in time for the Golden Gophers to begin practicing for the 2016-2017 season and for Mechanical Engineering students to begin using the new lab equipment.

“The success of these projects came down to the crew effectively managing their time,” Marchiafava said. “It was helpful that Mortenson was on both projects – they set a realistic schedule that helped both projects run smoothly.”

Project Team: M.A. Mortenson, University of Minnesota
Services Provided: Plumbing, Pipefitting, Sheet Metal

Permanent Lighting at Minneapolis Holidazzle

Thursday, December 1st, 2016

Minneapolis HolidazzleThe annual Minneapolis Holidazzle at Loring Park is lit up and ready for visitors! The vendor tents are kept warm with the installation of Egan’ temporary gas piping. And, in preparation for large community events, like this year’s Holidazzle and Super Bowl LII in 2018, Egan installed permanent power to the area.

Permanent power saves energy and eliminates reliance on generators. Visitors to the area will have the opportunity to enjoy the skating rink all winter instead of just the holiday season.

We’ve also joined forces with local union IBEW 292 and the Minneapolis Building and Construction Trades Council to light up each vendor booth. Egan donated the power distribution equipment, and IBEW 292 installed the equipment to ensure every vendor was given power and every visitor enjoys a well-lit event.

Improving the Travel Experience

Tuesday, November 1st, 2016

Have the ultimate travel experience – in the airport. Many airports are focusing on traveler satisfaction and adding new features to their facilities to improve the overall experience. Minneapolis-St. Paul International Airport (MSP) is doing this by taking building automation system integration to the next level.

Previously, MSP had disparate systems that functioned separately and required a lot of maintenance. For the past few years, Egan Company has helped merge these systems into one open architecture platform so various divisions within the Metropolitan Airports Commission (MAC) can operate more efficiently.

In addition to centralizing disparate systems, Egan is working to install a new Wastewater Information Display System (WIDS) in select Terminal 1 restrooms. This system enables MAC to automate many processes and eliminates the need for unnecessary walkabouts.

20160219_125728The new system includes thermal people counters in doorways to keep track of the number of people who enter the bathroom. After a certain number of people have entered the bathroom, the display outside the bathroom switches into “clean mode” and it alerts MAC Facilities to assign an employee to clean it.

While the bathroom is in clean mode, the display tells travelers that it is closed for cleaning and where the next closest bathroom is located. The WIDS interfaces to the security system so card swipes by MAC Facilities places the restroom into clean or normal mode.

Advanced mechanical systems were also installed that adjust delivered and exhausted air depending on what mode they are on – unoccupied, occupied, or cleaning. Motion sensors are used to increase the ventilation rates when the restrooms are in use and to reduce ventilation when vacant. During cleaning mode, the ventilation rates are set even higher to diffuse the odor of cleaning products. This results in energy savings for the airport.

“The ventilation system and thermal people counters are newer technologies that improve the traveler experience,” said Ryan Haller, Egan Company Engineering Manager. “If you go to an airport and the bathroom is smelly, that’s all you’re going to remember. The WIDS helps alleviate some of those issues.”

Egan also monitors other components of the restrooms and provides alarms to the appropriate MAC department when the system requires, including the hot water system and lighting loads when lamps or ballasts need replacing.

In total, Egan has installed the WIDS in three newly renovated bathrooms and retrofitted the system in two additional bathrooms, located in Concourses C, E, and F. A sixth one located in the main terminal will be completed later in 2016.

Core Project Team: Metropolitan Airports Commission, Michaud-Cooley Erickson, Morcon Construction, Kraus-Anderson

Egan Services Provided: Retrofit and new installation of building automation system, Wastewater Information Display System, thermal people counters, advanced ventilation systems.

Bee and Pollinator Research Lab Opens

Saturday, October 29th, 2016

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The Bee and Pollinator Research Lab celebrates its grand opening today. This state-of-the art laboratory on the University of Minnesota St. Paul campus is dedicated to protecting bees, in order to protect human food supply and health.

Egan Company provided mechanical services, including the HVAC system that allows bees to move freely from outdoors to their hives inside the lab.

 

Mortenson Features InterClad’s work on U.S. Bank Stadium

Sunday, October 23rd, 2016

Check out Mortenson Construction’s video telling the story of the one-of-a kind pivot doors on U.S. Bank Stadium! Our own Senior Project Manager Deb Linquist makes a guest appearance, talking about InterClad’s design contribution.

Quick Turnaround for Northern Star Company

Monday, October 10th, 2016

NORTHERNSTAROn a Wednesday morning, Egan received a call that there was an emergency at Northern Star Company with their steam boiler. By the following Monday morning, With careful trade coordination and collaboration, Egan pipefitters and electricians completed the work by switching over a 900 HP high pressure steam boiler to a mobile boiler (provided by Northern Star Company) while the existing boiler was being serviced. Northern Star Company is a potato processing plant in Chaska, Minn.

Bethel University Project Featured in Smart Solutions Magazine

Friday, October 7th, 2016

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Egan’s HVAC work on the Bodien Residence Hall at Bethel University was featured in Smart Solutions, a publication from the Mechanical Contractors Association of America.

Read the whole article here.

Bringing fans to their feet

Monday, October 3rd, 2016

Towering nearly 30 stories high and covering about 200,000 square feet of the stadium’s exterior, the reflective glass and curtainwall of U.S. Bank Stadium is hard to miss. The interior boasts a flood of purple and gold, lush green turf, and multiple LED video boards. Football fans will be able to experience this all firsthand during the Minnesota Vikings’ first season at the new stadium.

The 1.75 million square foot facility will serve as the Minnesota Vikings’ official home, and also stands as a testament to the hard work of thousands of people, including Egan employees, who worked on site and behind the scenes to install the stadium’s curtainwall, glass/glazing, pivoting glass doors, and numerous LED displays inside and out.

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Reflection of Our Work

The curtainwall boasts five operable walls/pivot doors spanning up to 95 feet high and controlled by hydraulic levers. These doors are able to shield spectators from harsh Minnesota weather when closed, while providing fresh air and exposure to the outdoors when open. Built into these doors are smaller storefronts – 10 for every larger door – which allow entry in all seasons.

In addition to installing 200,000 square feet of curtainwall, more than 5,000 pieces of glass were installed, some spanning over 200 feet tall and inverted at a 24 degree angle.

On sunny days, a distinct reflection of the Minneapolis skyline can be seen on the glass’ surface. Not only does the stadium show a mirror image of one of Minnesota’s most iconic cities, its unique architecture and design also serves as a reflection of the personality and identity of the community that surrounds it.

Engineering challenges related to the unique geometry of the curtainwall required careful consideration and planning throughout the project; scheduling and jobsite limitations made the role of prefabrication and coordination even more critical.

“The Vikings stadium has more unique geometry than we’d seen on past projects, and to a larger scale,” said Deb Linquist, Egan Company Senior Project Manager. “Through our quality control process, and our upfront work in the office, it was very critical that we provided proper fabrication packages with dimensions and details to the shop.”

The hard work paid off – Egan’s InterClad team won Glass Magazine’s Most Innovative Curtainwall Project for the stadium in July 2016.

Display of Collaboration

Inside the stadium, fans can watch 60-foot tall football players bound across an enormous video board more than 8,100 square feet in size. The display is the stadiums’ largest, and the tenth largest scoreboard in the NFL. At 68 feet high and 120 feet wide that’s enough space to park about one-and-a-half F-22 fighter jets.

Unlike other stadiums around the country, U.S. Bank Stadium does not have video boards hanging from the ceiling. Doing so would have compromised the amount of natural light and the indoor-outdoor feel the stadium provides.

Instead, they are installed significantly lower than most video boards in the NFL in order to allow fans to easily look from the field to the board, regardless of where they are sitting.

Partnering with Ssail LED video boardouth Dakota-based Daktronics, Egan installed more than 25,000 square feet of LED displays, including 19 LED video displays with 13HD technology that provides crisper and more vibrant images to the fans. The total square footage of LED displays is the most in the NFL.

In addition to the interior displays, Egan installed an outdoor marquee display, and a first-of-its-kind sail-shaped exterior video display that tops what the Minnesota Vikings call the “Legacy Ship.”

Our Stadium

The largest public works project in Minnesota history, U.S. Bank Stadium took 3.5 million man hours to complete – a massive undertaking equivalent to 1,700 years of full time work for one person. Throughout its construction, the project sustained the families of thousands of workers – and will help define the Minneapolis skyline for years to come.

It has helped bring major events to our state, including superstar concerts, charitable events, and Super Bowl LII in 2018. And many local restaurants and businesses now have the opportunity to provide their goods to a new audience base.

Take the “bank” out of U.S. Bank Stadium and you get a building named for us – not just the Vikings, or even the workforce that came together to turn the stadium into a reality, but all Minnesotans – and you don’t have to be a football fan to appreciate that.

Project Team: Minnesota Sports Facilities Authority, M.A. Mortenson Construction, Daktronics

Services Provided: Curtainwall, glass/glazing, and communication and electrical systems for electronic video displays.

Read more of the Compass Newsletter.

Future of Buildings Has Arrived

Wednesday, September 28th, 2016

Installation at Wells Fargo Towers in "East Town"Much of pop culture’s imagination of the future includes homes and buildings that perform tasks automatically, often without having to lift a finger. Lights that can sense occupancy, temperatures that are always just right, and building security without having to turn a key in a lock – these all sound like something from The Jetsons. But this is the reality in the newly developed “East Town” area of Minneapolis.

The arrival of U.S. Bank Stadium brought with it the opportunity to enhance the surrounding blocks with a common green space, multi-family housing, light rail transit service, and a 1.1 million square foot blend of beauty and brains: sleek architecture run by a cutting edge Intelligent Building Network – the Wells Fargo Towers.

With an intelligent system architecture provided by Egan Company as an automation backbone, the two buildings are connected by a network platform that controls building automation, lighting control, sound masking, and all mechanical systems.

“Egan’s prowess in systems integration has added much-needed confidence and expertise to a complicated project. The project team has exceeded expectations in design, coordination, and field operations alike,” said Mike Beadle, Ryan Companies Project Manager. “Egan has been, and will continue to be, my first choice in the industry to deliver reliable, intuitive building management and intelligent building solutions.”

DEast 4-2015Wells Fargo employees now have an intuitive comfort control system that monitors security and adjusts lighting and temperature as a room becomes occupied. Behind the scenes, building operators have access to extensive real-time analytics for all systems, providing an immediate way to evaluate performance and efficiency and make adjustments if needed. This keeps the energy usage on track, provides high indoor air quality, and efficiency of water.

These things, along with the design, location, and access to public transportation, helped earn the project a LEED Platinum Certification.

“This project has raised the bar company-wide for future builds,” said Jeff Sowden, Egan Company Senior Account Manager. “Intelligent buildings are the future and we couldn’t be more excited to do the next one.”

Project Team: Wells Fargo, Ryan Companies, EDS

Services Provided: Intelligent Building Network architecture, building automation system.

Read more of the Compass Newsletter.

PrairieCare Awarded Top Project Honors

Wednesday, August 31st, 2016

PrairieCare Patient Care Station1a

PrairieCare opened a new location in Brooklyn Park in September 2015, filling a need for pediatric mental health care in Minnesota’s North Metro. The building is a cheerful example of modern design – with calming rooms, living quarters, and treatment and office spaces.

Egan Company was given a Design/Build role to install a vast network of communications, lighting, security, and power systems throughout the facility.  This integration of form and function made PrairieCare – Brooklyn Park one of Finance & Commerce’s Top Projects of 2015. Congratulations to PrairieCare and RJ Ryan Construction on this achievement!

Read the news article here